My notes on installing a Bassani X-pipe with Cats and a Bassani Cat-Back System.....
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Based on my limited, one car, experience for a 99 Cobra, installing
a
4699-3 x-pipe with cats, and 4699C-5 cat-back system..
These two kits can be installed one at a time or both at the same
time. You will have to
have the entire car up on jack stands or on a lift to do both
at once.
X-pipe with cats
1. Be prepared for the driver's side pipe to not fit perfectly
at the exhaust manifold. Suggest
you get a spacer ring from Bassani before you start the installation
just in case you need it.
Suggest starting with a cold engine.
2. Disconnect right front and both rear O2 sensors before unbolting
the stock x-pipe. Unbolt
both the rear flanges, and then the passenger side manifold flange
nuts, then the driver's
side maniflold flange nuts, then drop the pipe down enough to
gain access to the driver's
side O2 sensor plug, unplug it, and then lower the stock x-pipe.
You will need a 15mm deep
socket and 18" extension for the manifold nuts, and 9/16" deep
socket and ratchet for the
rear flanges.
Find the right side manifold gasket, check it for damage, and
place it back into position over
the stud bolts.
3. Move the O2 sensors over to the new x-pipe one at a time before
hanging the new
x-pipe. Use a 7/8" open end or 22 mm. Use a little of the Bassani-supplied
antiseize on the
threads and put them in the same locations that there were in
on the stock pipe. Don't get
any antiseize on the sensing element itself. Snug them, don't
overtighten.
3. Trial fit the new Bassani x-pipe, making sure not to damage
the right side manifold gasket,
which can be re-used if you don't damage it. Check to make sure
the driver's side pipe fits
the manifold and that you can get the flange over the studs without
prying the pipe over.
4. If everything looks like it will fit, drop the pipe an inch
or so and plug the driver's side
sensor back in before raising the pipe into final position and
starting the nuts on the manifold
studs. Use the spacer ring if you need to. Start the nuts on
all both manifold flanges, making
sure the gasket is installed properly on the passenger side.
5. Use the new Bassani 3/8 bolts on the rear flanges, use a little
antiseize on the threads,
snug the flanges to the mufflers. Make sure the flanges are square
and tighten them equally
on both sides.
6. Start the car up and let it idle. Check for leaks by feeling
around the flanges before they
get too hot. Fix any leaks. I had to cut and weld mine to fix
an alignment problem, but this is
rare, I hope.
Cat-Back System
Installation can be done by raising only the rear of the car.
1. Make sure you have two 2-1/2" pipe clamps, one for each side,
when you unpack the box,
before you start. I was short one clamp and had to go get one.
2. I first sprayed some silicone spray on the rubber hangers that
seemed to make it easier to
get them off the stock pipe hangers. They can be forced off by
hand if you support the
pipes and unload the hangers.
3. You will have to remove the two rear hangers near the bumper
with a 10 mm socket and
extension before the stock pipes can be dropped down.
4. Check for adequate floor pan clearance on the right side muffler,
inlet end. The pipe from
the cat-back flange to the muffler inlet was a little short (1/4")
on mine and I may have to
put a spacer ring or two in the joint to get adequate clearance,
whatever that is. My guess,
about 1/4" minimum is what is needed, to be confirmed by Bassani.
Hope this helps.
Joe Lynch